Baja Designs D/C LED Headlight Kit w/ Shell 2017-19 KTM 150-300 XC(W)/EXC-F
SPECIAL ORDER
Please allow 1 - 3 weeks for this item to fulfill.
Product Details
- Type Headlights
- Vendor Baja Designs
- SKU 820015
- Shipping Weight 6.0 lb
The XL40 - Purpose Built For Moto
See the XL40 Difference
All XL moto kits will now be available with a choice of either the XL40 or XL80 giving riders the ability to match the right light to their bike, stator output, and the terrain they ride. Watch our comparison video between the XL Pro and the new XL40 to see the improved light intensity and beam angle.
Paired with Trail Lens
Together, the XL40 and Trail Lens deliver enhanced nearfield and peripheral illumination for technical 1st–4th gear riding. The XL40 provides a smoother, more blended output when matched with the Trail Lens, which produces a balanced vertical and horizontal beam to improve visibility through rocky switchbacks, hill climbs, elevation changes, and tight technical turns.
More Compatibility
By re‑engineering the internals of the XL80 into a lower‑draw design, the XL40 works seamlessly with a wide range of motorcycles, especially those with smaller OEM stator outputs. This means more bikes will be able to experience the Baja Designs difference.
High/Low Beam Functionality
The XL40 features both high and low beam functions, with the low beam dimming output by 25%. At full high beam, the XL40 provides 5,224 lumens, while low beam dims down to 1,435 lumens.
ELS (High): 92°/5.9/226’/5224
ELS: (Low): 74°/5.9/119’/1435
Upgrade your off-road lighting with the Baja Designs XL40 (D/C) LED Headlight Kit — purpose-built for 2017–2019 KTM XC-W, XC-W TPI, and EXC-F motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.
Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.
The XL40 comes pre-installed in a new KTM '17–19 headlight shell for plug-and-play installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.
Note: For Hi/Low functionality, the KTM/Husqvarna Hi/Low Harness (12-9016) is required and sold separately. The Hi-Beam Indicator will remain on when using the Hi/Low KTM/Husqvarna relay harness.
Kit Includes:
- (1x) XL40 (D/C) – Trail Lens Clear
- (1x) KTM 17-19 Headlight Shell
- All Necessary Mounting Hardware
XL40 Specifications (per light):
- Lumens: 5,224 (Hi)/ 1,435 (Low)
- Watts/Amps: 43.5W/3.4A @ 12.8V
- Modes: high beam, dimming feature (25% brightness)
XL40 ELS Score:
- XL40, Trail lens, high beam: 92°/5.9/226’/5224
- XL40 Trail lens, low beam: 74°/5.9/119’/1435
The Baja Designs Advantage
- Satisfaction Guarantee – 30-Day Money Back Guarantee
- Limited Lifetime Warranty – Complete Purchase Protection
- uService – Replaceable Lenses And Optics
- ClearView – All The Light, Right Where You Need It
- MoistureBlock – Waterproof, Rain Proof, Submersible
- CopperDrive – Safely Driving LEDs at 100 Percent
- 5000K Daylight – Less Driver Fatigue, Natural Color
Specifications
| Product Type | XL40 |
| Overvoltage Protection | Built-In |
| Mounting Hardware Included | Yes |
| Lighting Type | Forward Projecting |
| Lighting Technology | LED |
| Lighting Quantity | 4 |
| Lighting Modes | Beam |
| Light Quantity | 1 |
| Lens Material | Hardcoated Polycarbonate |
| Lens Color | Clear |
| Mounting Hardware Material | Stainless Steel |
| Universal or Specific | Universal |
| Wiring Harness Included | No |
| Wattage (W) | 43.5 |
| Housing Material | Powder Coated Cast Aluminum |
| Housing Color | Black |
| Description | Trail; Clear |
| Brightness (Lumens) | 5,224 (Hi) / 1,435 (Low) |
| Bezel Material | Powder Coated Cast Aluminum |
| Beam Pattern | Trail |
| Average Rated Life (hr.) | 49930 |
| Amperage Rating (A) | 3.4 |
| High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435 |
Standards & Compliance
| Standards/Compliance (Water Resistance) | IP69K (Waterproof up to 9ft & Pressure Washable) |
| Standards/Compliance (Impact Resistance) | IK10 Compliant (Mechanical Impact Testing) |
| Standards/Compliance (Durability) | Exceeds MIL-STD810G (Mil-Spec Testing) |
Dimensions
| Weight (lbs.) | 2.45 |
| Length (in.) | 4.43 |
| Height (in.) | 4.43 |
| Depth (in.) | 3.65 |
LIGHTING ZONES/ LENS PATTERNS/ COLORS
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Driving Combo
Maximum trail coverage in a single light. The Driving/Combo pattern is equipped with both Driving (42-degree) and spot (9-degree) optics to provide you with a smooth blend of light for both near field applications and distance.
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Spot
A longer and narrower 9-degree beam focus for illumination further down the trail or road. The Spot pattern is designed to be used in conjunction with additional Wide Driving and/or Driving/Combo beam lights.
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Wide Cornering
The Wide Driving pattern offers a 42-degree flattened horizontal beam for the ultimate in comfort lighting. This pattern is specifically for cornering, dust, snow, rain, and/or fog conditions.
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Work/Scene
Excellent work light or “scene light” with an extremely smooth 120° circle that projects about 40ft. This pattern is not suitable for driving.
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Trail
Designed to aid in both vertical and horizontal light spread. Provides more near and mid-field visibility in tight slower technical terrain. (S1 only)
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Clear
The original performance lens. Our clear lens combined with our 5000k LEDs provides light most similar to daylight, reducing driver fatigue and increasing terrain recognition.
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Baja Amber
This performance-driven lens is designed for off-road driving in challenging conditions like dust, rain, snow, or fog. The Baja Amber lens minimizes glare, enhancing visibility and significantly improving your driving experience.
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Factory Amber
This replacement lens option is crafted to seamlessly match the OEM running lights found on vehicles today. Factory Amber provides a color temperature that is best utilized in low-visibility conditions to increase depth perception while minimizing glare.
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ZONES
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Dust/Fog
Illuminates the area directly in front of the vehicle, for use during rainy, snowy, or dusty conditions.
Automotive, Motorcycle, UTV
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Cornering
Provides cornering and peripheral light, which is necessary to drive comfortably at speed.
Automotive, Motorcycle, UTV
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Driving Combo
Your primary driving light and most important zone to start with when building a balanced lighting package.
Automotive, Motorcycle, UTV
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Spot
This zone is your first level of long-distance lighting. Lights intended for this zone will give you the distance needed to travel at speeds and see safely down the road or trail.
Automotive, Motorcycle, UTV
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Racer Edition Spot
This zone is implemented when approaching triple-digit speeds, or in instances when distance penetration becomes necessary.
Automotive, Motorcycle, UTV
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Rock Light
This zone illuminates the wheel wells, undercarriage, or any other part of the vehicle that can benefit from great visibility while moving through tight spaces and jagged terrain.
Automotive, UTV
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Cargo
This zone is important for drivers that need quick access to tools and cargo, in and immediately around the vehicle.
Automotive, UTV
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Backup/Reverse
This zone is crucial to keeping the backside of your vehicle safe. Whether reversing on the trail or leading a pack through the dust, you will want the correct lighting solution.
Automotive, UTV
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Laser Series
This zone is one of the last additions to your lighting package. When you have optimized your entire package and still need that extra punch in the distance, make sure to check out the ultimate distance lighting available today.
Automotive, UTV
